Type: | Welding Positioner | Capacity: | 2000kg For Tilting |
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Load: | 2000+kg For Horizontal | Place Of Origin: | WUXI, CN |
Certificate: | CE | Application: | Offshore Construction |
High Light: | tube welding positioner,welding rotators positioners |
High Quality Pipe Welding Positioner Loading 2000kg Export to Singapore 1100mm table
Welding positioner is a versatile and efficient welding equipment mainly to achieve girth welding. It can be equipped with argon arc welding machine (wire filling or no wire filling), melting electrode gas shielded welding machine (C02 / MAG / MIG welding machine), plasma welding machine and other welding machine power supply and can form an automatic welding system with other machines. The product is mainly composed of rotating head, displacement mechanism and controller. The speed of the rotating head is adjustable, with an independent speed control circuit, and the dial switch directly presets the length of the weld. The tilt angle can be adjusted as needed. The welding gun can be lifted pneumatically.
1. Slewing drive
(1) The slewing drive should realize stepless speed regulation and can be reversed.
(2) Within the range of slewing speed, the speed fluctuation does not exceed 5% when subjected to the maximum load.
2. Tilt drive
(1) The tilt drive should be stable, without shaking under the maximum load, and the whole machine should not be overturned. If the maximum load Q exceeds 25kg, it should have a power drive function.
(2) There should be a limit device to control the tilt angle, and there is an angle indicator.
(3) The tilting mechanism must have a self-locking function, which does not slide under maximum load, and is safe and reliable.
3. Other
(1) The control part of the positioner shall be provided with a linkage interface for automatic welding.
(2) The positioner should be equipped with a conductive device to prevent the welding current from passing through the transmission parts such as bearings and gears. The resistance of the conductive device should not exceed 1mΩ, and its capacity should meet the requirements of the welding rated current.
(3) Electrical equipment should comply with the relevant regulations of GB / T 4064.
(4) The structure of the workbench should be easy to install the workpiece or fixture, and the structure can also be determined through consultation with the user.
(5) The relationship between the maximum load and the eccentricity and center of gravity should be explained in the manual of the positioner.
Model |
HB-10 |
HB-20 |
HB-30 |
HB-100 |
Rated capacity |
1000kg |
2000kg |
3000kg |
10000kg |
Max gravity at rated capacity |
300mm |
300mm |
300mm |
400mm |
Max eccentric at rated capacity |
150mm |
200mm |
200mm |
200mm |
Rotate speed(rpm) |
0.12-1.2 |
0.1-1.0 |
0.05-0.5 |
0.05-0.5 |
Tilting speed(rpm) |
0.35 |
0.35 |
0.35 |
0.2 |
Tilt range |
0-120° |
0-120° |
0-120° |
0-120° |
Rotate motor power |
0.55kw |
0.75kw |
1.1kw |
1.5kw |
Tilt motor power |
0.55kw |
0.75kw |
1.1kw |
2.2kw |
Table diameter |
Φ900mm |
Φ1100mm |
Φ1300mm |
Φ2000mm |
All our positioners have slots that allow the workpiece to be bolted to the face. Welding the part to the positioner is often a good way to prevent shear forces from sliding the part as it is maneuvered. Any of these methods, whether stand-alone or combined, will work if applied properly.
Even with small positioning equipment it is important that the unit be mounted to a flat, even surface to prevent it from tipping. If mounting holes are provided, they should be used to secure the positioner to a stable surface to prevent tipping when or if it encounters an unexpected force. The positioner mounted to a workbench or stand must be secured as well.
Cycloid - pin gearbox, oil-free all life, give a stable and powerful performance, and easy for worker maintenance.