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GKF Series Manual Anti-Drift Rotators for Heavy Welding Applications

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GKF Series Manual Anti-Drift Rotators for Heavy Welding Applications

GKF Series Manual Anti-Drift Rotators for Heavy Welding Applications
GKF Series Manual Anti-Drift Rotators for Heavy Welding Applications GKF Series Manual Anti-Drift Rotators for Heavy Welding Applications

Large Image :  GKF Series Manual Anti-Drift Rotators for Heavy Welding Applications

Product Details:
Place of Origin: WUXI, CHINA
Brand Name: KENKE
Certification: CE, ISO9000
Model Number: HGKF Series
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: Pls confirm with us
Packaging Details: Main frame naked, spare parts packed in case
Delivery Time: 30 working days
Payment Terms: 30% TT in advance, 70% TT before the shipment
Supply Ability: 30 sets per month

GKF Series Manual Anti-Drift Rotators for Heavy Welding Applications

Description
Welding Method: TIG/MIG/MAG Safety Device: Optional
Rotator Speed: 6-60m/h Max Load Capacity: 60T
Power Source: Electric Control Method: Manual/ Semi-automatic/ Automatic
Voltage: According To Users' Site Welding Positioner: Optional

HGKF Series Manual Anti-Drift Welding Rotators

Reliable and Precise Rotating Solutions for Cylindrical Workpieces

KENKE’s HGKF series manual anti-drift rotators are advanced positioners designed for the automatic welding and grinding of internal and external longitudinal and circumferential seams of cylindrical components, such as boiler drums, pressure vessels, and other round structures. Built upon traditional adjustable rotators, the HGKF series prevents workpiece drifting during prolonged operations, ensuring high welding precision and product quality.

Product Features

  • Anti-Drift Design:
    Developed to address the drifting issue of thick-walled cylindrical components during welding, featuring manual correction by adjusting the height of the driven rollers.

  • Flexible Adjustment:
    Driven roller sets are equipped with adjustable lifting mechanisms, allowing easy realignment of the workpiece during rotation to maintain welding accuracy.

  • High Structural Strength:
    Frames are welded from high-quality steel plates and profiles, stress-relieved after welding to ensure long-term usage without deformation.

  • Synchronous Dual-Drive System:
    Two AC motors, controlled by a single inverter, drive the rollers synchronously for smooth rotation with stepless speed adjustment.

  • Heavy-Duty Bearings:
    Self-aligning roller bearings are used for superior load capacity and impact resistance.

  • User-Friendly Control:
    Equipped with a wireless remote control system and a robust, impact-resistant control design with clear Chinese labeling on all buttons.

  • Safe and Reliable:
    Integrated limit switches protect the lifting mechanism, and major electrical components are sourced from Siemens and Schneider.


Technical Specifications

Item Unit HGKF60 HGKF80 HGKF150 HGKF300 HGKF400
Configuration One drive + one idler One drive + one idler One drive + one idler One drive + one idler One drive + one idler
Load Capacity t 60 80 150 300 400
Workpiece Diameter Range mm φ1000–φ4500 φ1000–φ4500 φ1000–φ5000 φ1500–φ6000 φ1500–φ6000
Roller Surface Speed m/h 6–60 6–60 6–60 6–60 6–60
Speed Control AC Inverter Stepless AC Inverter Stepless AC Inverter Stepless AC Inverter Stepless AC Inverter Stepless
Drive Motor Power kW 2×2.2 2×3 2×4 2×5.5 2×7.5
Roller Diameter mm φ450 φ450 φ500 φ600 φ650
Roller Width mm 320 360 200 300 320
Roller Material Polyurethane Polyurethane Stainless-Cladded Steel Forged Steel Forged Steel
Roller Center Height mm 800 850 1000 1100 1150
Roller Center Distance mm 800–2000 800–2000 1000–2200 1000–2600 1000–2600
Rail Gauge (Inner Distance) mm 2000 2000 2000 2000 2000
Driven Roller Lifting Motor Power kW 0.55 0.55 2×1.1 2×3 2×3
Lifting Stroke mm ±25 ±25 ±30 ±30 ±30
Anti-Drift Type Manual (Single Lifting) Manual (Single Lifting) Manual (Double Lifting) Manual (Double Lifting) Manual (Double Lifting)
Control Mode Wireless Remote Wireless Remote Wireless Remote Wireless Remote Wireless Remote

Main Components

Component Brand
Roller Drive Gearbox Changzhou Kaibo
Roller Drive Motor INVERTEK
Lifting Gearbox Hebei Juxiang
Lifting Motor INVERTEK
Bearings Wazhou Bearing (ZWZ)
Low Voltage Electrical Components Siemens/Schneider

Delivery Scope

  • 1 Equipment User Manual

  • 1 Equipment Quality Certificate

  • 1 Equipment Packing List

  • 1 Equipment Outline Drawing

  • 1 Electrical Schematic Diagram

Contact Details
WUXI KENKE INTELLIGENT EQUIPMENT CO.,LTD.

Contact Person: Mr. Colin Ma

Tel: 86-13771166431

Fax: 86-510-83550373

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